5.7x28mm: History and Usage Review

Much of the renewed interest in modern compact carbines and pistols centers around a small, high-velocity bottlenecked cartridge with Cold War roots: the 5.7x28mm. Designed to solve a specific battlefield problem, the cartridge has evolved into one of the most discussed PDW rounds in the commercial market today.

By 

Fabian Medhurst

Published 

Fabian Medhurst

5.7x28mm: History and Usage Review

Cold War Origins

During the late Cold War, concerns grew within NATO that improving Soviet body armor could defeat standard 9x19mm ball ammunition. While rifle cartridges such as 5.56x45mm and 7.62x51mm easily penetrated early flak jackets, conventional 9mm service pistols and submachine guns were becoming less effective.

Recognizing the issue, Fabrique Nationale (FN) began development work in the 1980s on a new cartridge and weapon system. In 1990, NATO formally acknowledged the need for a replacement for the aging 9mm standard.

To measure required penetration, NATO adopted the CRISAT standard (STANAG 4512), consisting of a 1.6mm titanium plate backed by 20 layers of Kevlar—designed to simulate Warsaw Pact body armor. Any new cartridge would need to defeat this target reliably.

The Birth of the PDW

NATO envisioned two firearm types chambered in the new cartridge:

  • A service pistol effective to 50 meters
  • A lightweight automatic weapon under 6.6 pounds, effective to 150 meters

This concept became known as the Personal Defense Weapon (PDW) — intended for vehicle crews, support troops, and personnel not primarily armed with rifles.

FN answered with two entirely new platforms:

  • The FN P90
  • The FN Five-seveN

Both were chambered in the newly developed 5.7x28mm cartridge.

5.7x28mm: History and Usage Review

Cartridge Design and Specifications

The 5.7x28mm is a compact bottlenecked cartridge featuring:

  • .224-inch diameter projectile
  • 28.9mm case length
  • 40.5mm overall length
  • Approximately 93 grains total cartridge weight

The original prototype load, SS90, launched a 23-grain polymer-core projectile at roughly 2,800 fps. It was later replaced by the SS190 in 1994.

SS190 Load

The SS190 features:

  • 31-grain FMJ boat-tail projectile
  • Steel penetrator tip
  • Aluminum core
  • Steel jacket

From a P90’s 10.2-inch barrel, velocity averages approximately 2,346 fps. Despite high velocity, recoil is roughly 30% lighter than a standard 9mm NATO load due to the projectile’s low mass.

When fired from a P90, SS190 can:

  • Penetrate CRISAT targets out to 200 meters
  • Perforate a PASGT helmet at 275 meters
  • Penetrate Level IIIA soft armor
  • Not defeat Level III hard plates

Soft tissue penetration typically measures between 11 and 13.5 inches.

5.7x28mm: History and Usage Review

Competing Developments

During NATO trials, Heckler & Koch developed a competing PDW system chambered in 4.6x30mm, most notably the Heckler & Koch MP7. Despite extensive evaluations, NATO politics ultimately prevented full replacement of 9mm service weapons.

Specialty Loads

FN produced several additional variants:

  • L191 Tracer (red tip)
  • Sb193 Subsonic (white tip, 65-grain at ~1,049 fps)
  • SS192 JHP (28-grain, discontinued in U.S.)

The subsonic load was designed for suppressed use, expanding the cartridge’s operational flexibility.

Operational Use and Reputation

Although never formally adopted across NATO, the 5.7x28mm has been fielded by military and law enforcement units worldwide, including the United States Secret Service.

The cartridge gained international attention during the 1997 Japanese Embassy hostage rescue in Lima, Peru, where a P90 reportedly defeated a hostile’s body armor during the assault.

Commercial Comeback

In the United States, civilian interest in the 5.7x28mm has surged in recent years. Shooters often cite:

  • Flat trajectory
  • Mild recoil
  • High velocity
  • Lightweight ammunition

However, one common criticism remains: ammunition cost and limited availability compared to 9mm.

Even so, the 5.7x28mm maintains a strong and loyal following. Originally engineered as a solution to Cold War armor concerns, it has carved out a unique niche in both military history and the modern sporting market.

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